Controlled spraying is a proven work practice that helps composites manufacturers improve material transfer efficiency, reduce overspray, and lower emissions during open molding operations. This structured training program provides spray operators and production teams with the practical knowledge and application techniques needed to achieve more consistent results while supporting cleaner, safer, and more efficient manufacturing environments.
Designed for operations using resin and gel coat spray systems, this program delivers focused instruction on spray gun setup, pressure calibration, spray pattern development, operator technique, and overspray containment. Participants will learn how to operate at the lowest effective pressure while maintaining an acceptable spray pattern, helping reduce waste, improve application quality, and support environmental compliance. The program is built around key principles of controlled spraying, including proper equipment setup, operator training, and containment methods to minimize emissions and improve transfer efficiency. :contentReference[oaicite:0]{index=0}
What You'll Learn
- Principles of controlled spraying and why they matter
- How overspray contributes to emissions and material loss
- Spray gun setup, pressure calibration, and spray pattern development
- Proper spray gun handling, positioning, stroke control, and overlap
- Techniques for spraying corners, large molds, curved surfaces, and mold perimeters
- Use of containment strategies to help control overspray
- Operator evaluation criteria and performance expectations
Who Should Enroll
This training is ideal for spray operators, production supervisors, plant managers, quality personnel, and EHS professionals who want to strengthen application consistency, improve shop practices, and support controlled spraying requirements in open molding environments.
Why It Matters
Controlled spraying can deliver meaningful operational benefits, including reduced emissions, improved housekeeping, better working conditions, and lower material waste. The handbook notes that controlled spraying can reduce gel coat emissions by up to 40% and laminating resin emissions by up to 20% compared to uncontrolled spraying. :contentReference[oaicite:1]{index=1}
Program Outcome
Upon completion, learners will understand how to apply controlled spraying principles in real-world production settings and demonstrate stronger proficiency in spray equipment setup, operator technique, and overspray control.